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PRD—D03Thermoform · Clamshell · Retail

Blister &
Clamshell Packaging

Thermoformed blister and clamshell packs that present a product on the peg or shelf — face-seal, trap and full clamshell in PET, PVC or recycled RPET, paired with printed backer cards and heat-seal or staple closure.

Type
Face-seal · trap (full-face) · clamshell · slide
Material
PET · RPET · PVC · PP · 0.25–0.6mm
Backer card
Printed SBS / kraft, up to 8 colours
Closure
Heat-seal · trap fold · staple · self-lock

Free sample pack ships within 48 hours · DHL Express · NDA on request

01Specifications

Full spec sheet.

SKU codeBLP-PET-FACE
TypeFace-seal · trap (full-face) · clamshell · slide
MaterialPET · RPET · PVC · PP · 0.25–0.6mm
Backer cardPrinted SBS / kraft, up to 8 colours
ClosureHeat-seal · trap fold · staple · self-lock
ToolingAluminium thermoform mould (one-time)
HangEuro-slot · round hole · header card
UseRetail hardware, electronics, toys, FMCG
MOQ5,000 sets · 20–25 days (after tooling)
CertificationsISO 9001 · food-grade PET (on request) · REACH
02Customize it

Spec your blister — six decisions, one quote.

STEP 01

TYPE

Face-seal
Trap
Clamshell
Slide
STEP 02

MATERIAL

PET
RPET
PVC
PP
STEP 03

GAUGE

0.25mm
0.35mm
0.5mm
0.6mm
STEP 04

BACKER

SBS card
Kraft card
No card
STEP 05

CLOSURE

Heat-seal
Trap fold
Staple
Self-lock
STEP 06

HANG

Euro-slot
Round hole
Header card
03From RFQ to your door

From RFQ to retail-ready — 25 days (after tooling).

D 0RFQ + product/sampleType, material, gauge, card art. NDA 4h.STAGE 01 / 06
D 1Quote + toolingPer-set pricing, mould tooling cost, freight.STAGE 02 / 06
D 2–8Mould + proofThermoform tooling, card dieline + print proof.STAGE 03 / 06
D 9–18Form + printThermoform blisters, print + die-cut backer cards.STAGE 04 / 06
D 19–23Assemble + QCSeal / fold assembly, fit + drop + seal check.STAGE 05 / 06
D 24–25Pack + dispatchRetail-ready packs, master cartons. DDP / FOB.STAGE 06 / 06
04Material cross-section

Clear formed shell, printed card:
see the product, sell it on the peg.

PET blister
Formed clear shell · 0.35mm
L1
Product cavity
Thermoformed to product
L2
Printed backer card
SBS / kraft, up to 8 colours
L3
Total stackPET 0.35mm + 300gsm card
Fit + seal verified

A blister has to grip the product, seal clean, and survive the peg.

Product fit
Snug
±0.5mm
Seal / lock
Pass
no pop-open
Drop test
Pass
retail handling

Blister packs sell by showing the product while protecting it — so cavity fit, a clean seal, and peg-survivability are the QC points. We thermoform to your product with a tight cavity and verify seal and drop. Food-grade PET is available for food-contact blisters.

05FAQ

What buyers ask before placing an order.

Face-seal, trap or clamshell?

Face-seal heat-seals a blister to a printed card (most common retail peg pack). Trap (full-face) sandwiches the card between two flanges for a card-free look. Clamshell is a one-piece folded shell that closes on itself (staple or self-lock). We make all types.

PET, PVC or recycled RPET?

PET is the clear, food-safe-capable default; RPET adds recycled content for sustainability goals; PVC is lower-cost where clarity is less critical; PP for living-hinge clamshells. We'll advise per product and market.

Is there tooling cost?

Yes — thermoforming needs an aluminium mould, a one-time cost quoted up front and amortised over your volumes. Simple cavities are economical; complex multi-cavity tools cost more but run faster.

Can you print and supply the backer cards?

Yes — printed SBS or kraft backer/header cards up to 8 colours, die-cut with Euro-slot or round hang holes, supplied assembled with the blister or flat for your own assembly.

Can blisters be food-grade?

Yes — food-grade PET is available for food-contact blister and trap packs (e.g. confectionery, dried food), with FDA/EU documentation. Specify food-contact at quote stage.

Can I get a sample before committing to a full run?

Yes — once the mould is cut we send physical blister samples (with your backer card) to check product fit, seal and peg-hang before production. Full production runs 20–25 days after tooling sign-off.

06Related products

Buyers of this product also order.

BLISTER · BLP-PET-FACE

Retail blister or clamshell — quote with tooling in 48h.

24H
Quote turnaround
7–10D
Sample dispatch
NDA
Standard with every project
FBA
Direct dispatch ready